Precision at High Speed: Keep Your Bottle Production Moving with our Cameras
Alvium G1 Cameras for Bottle Inspection
Maximize Production Efficiency and Minimize Downtime
In the fast-paced world of automated production in the food and beverages sector, every second counts. Minor errors can lead to costly downtime and significant productivity losses. Allied Vision's Alvium G1 camera is a game-changing solution designed to tackle the challenges of high-speed production processes.
The Challenge
Undetected Errors in High-Speed Bottling Leading to Costly Downtime
In a typical bottling operation, beer bottles are processed at an astonishing rate of 22 bottles per second, totaling 80,000 bottles per hour. At these speeds, human operators cannot detect errors in the production line. Problems often only become apparent when the system halts, revealing broken bottles within the machinery. This disruption not only halts workflow but can also cost thousands of Euros per minute in lost productivity.
Our Solution
Precision Imaging for Flawless Production
The Alvium G1 camera is designed to capture every detail in the production and filling process, ensuring no defects go unnoticed. Its advanced vision-based inspection system enables real-time analysis and immediate responses to defects, aiming for an almost 0% rejection rate at the production line's end.
Equipped with a high-performance Sony IMX 548 sensor, the Alvium G1-510 captures 5.1 Megapixels at 23.7 frames per second, with the ability to adjust image detail for critical processes, achieving up to 150 images per second.
The camera's advanced image processing allows for acquisition in up to 16 different settings, ensuring adaptability to diverse production needs. This proactive approach empowers maintenance teams to swiftly address potential failures, significantly reducing downtime and enhancing overall production efficiency.
Your Benefits
Alvium G1: Compact, Efficient, and Built for Smart Integration
The compact design of the Alvium G1 camera (41 mm × 29 mm × 29 mm) allows easy integration into tight spaces within bottling machines. It operates via a single cable for both power and data transfer using Power over Ethernet (PoE), simplifying installation in space-constrained environments. Additionally, the camera supports predictive maintenance by providing high-quality visual analysis, enhancing production efficiency and addressing potential quality issues proactively enhances production efficiency and addresses potential quality issues before they escalate.
The Camera: Alvium G1-510
Integrating advanced vision systems like the Alvium G1 camera not only improves the efficiency and reliability of high-speed production processes but also ensures quality control and minimizes downtime. For those looking to enhance their operations, the Alvium G1 is not just a camera—it's a strategic investment in the future of manufacturing.
Highlights at a glance
- Boosts Production Efficiency: The Alvium G1 camera detects defects in real-time, minimizing downtime and maximizing throughput.
- High-Quality Imaging: With a Sony IMX 548 sensor, it captures detailed images quickly, ensuring no defects are missing.
- Customizable Settings: Supports up to 16 settings for image acquisition, allowing adjustments to meet specific production needs.
- Space-Saving Design: Its compact size and Power over Ethernet (PoE) make it easy to integrate into tight spaces within bottling machines.
- Enhances Maintenance: Provides visual analysis for predictive maintenance, helping to identify and resolve issues before they disrupt production.